J4 tunnel ovens. For more profitable baking.

This is the landing page of company J4, the prominent European producer of tunnel ovens for sucessfull and profitable bakeries and confectioneries. You are encouraged to choose your language, enjoy the video inside and to contact us with your questions. We are looking forward to hear from you.

J4 - Tunnel Ovens, Continuous Baking Lines. For More Profitable Baking.

In the heart of Europe and under the supervision of experts with more than 30 years of experience in the development and manufacture of tunnel ovens, we manufacture modern equipment for baking various kinds of bread, pastry, toast, formed bread, ciabatta, hamburger buns, rolls, baguettes, cakes, biscuits, gingerbread, crackers, bread sticks, pretzels, pizza and practically any other bakery products.

Thanks to our long tradition, in-house development and applications of development of more than +1500 operations all over the world, the J4 company is the biggest Czech and a leading worldwide manufacturer of tunnel ovens.

Some time ago the company became the sole local sucessor and owner of trademarks of the legendary company called TMS Pardubice.

Suitability of tunnel ovens

The product range includes the tunnel ovens themselves, as well as deliveries of the complete bakery and pastry lines and baking plants. J4's technologies are ideal for semi and fully automatized high capacity facilities, as well as for medium sized bakeries and confectioneries.

The ovens are designed not only for baking rye, rye-wheat and wheat flour bread, but also for various types of national bread and pastries, fancy breads, pies, stuffed cakes, cookies, gingerbread, sponge cake biscuits, salted sticks, crackers, pretzels, pizzas and numerous other baked products, including deep frozen pre-baked pastry for supplying large stores, malls and chains of retail bakeries.

Having experienced stuff and outstanding projecting, research and development capacities, we supply tunnel ovens, continuous lines and turn-key bakeries that are able to bake very efficiently and profitably any baked product, in perfect quality and taste and for fair price.

It allow us to provide bakers and confectioners with full range of supplies in very reasonable time, up to the most modern baking lines that are based on Pro Futuro tunnel oven as the heart of reliable, efficient and very profitable baking plants.

High temperature pre-bake ovens

For baking dough of dark flour like pure rye, to rye-wheat dark dough, it is most suitable to use the high temperature pre-bake oven. Provided usually with conveyor of granite plates, it is especially designed for baking rustical bread and traditional artisan type crunchy bread.

The pre-bake oven enables to reach high finishing temperature, that is ideal for rye containing dough. Once the bread has passed through the pre-bake oven, it is transferred to the traditional conveyor oven then. No steam zone is necessary when using high temp pre-bake oven.

"Multi-line" baking lines

In recent times, Multiline-type lines have become one of the fastest growing segments. These lines enable baking of various types of products on single line. Those products can be baked either in individual forms, or in the sets of forms, or on trays, plates or sheets. The product can be of the same size each, or of varying dimensions. Thus, a wide assortment of products can be realised efficiently using just one single production line.

High output baking ovens

PPP ovens are band type tunnel ovens, or conveyor ovens, for continuous baking. Appropriate type and width of band from 0.6m (2ft) up to 4m (12ft) can be selected by Client, as well as suitable kind of fuel, oil or electricity as a heating media. High level of heat effectiveness and low demand of labour destines them for building efficient and profitable baking plants.

J4's ovens PPP are especially suitable for baking lines with a daily production over 5,000 up to 70,000 pcs of pastries, or over 300 up to 4,500 pcs of bread. Ovens cascading or batterying is oftenly used in large baking plants.

Pressureless steam generator

For efficient production of technological steam for PPP baking band tunnel ovens, the pressureless steam generator "BVP" has been developed. This generator is sufficient for providing the technological steam for ovens with lower baking surfaces when proper yeast and dough technology is selected to optimize the amount of steam consumption. The BVP does not affect baking characteristics of the oven (baking uniformity, baking curve etc.).

The steaming zone

Steaming inside the feeding area of the oven's baking chamber, as well as a pre-steaming chamber that is positioned independently in front of the oven, are the available solutions. The length of this steaming zone is designed individually for desired baking recipe, and number of installed steam pipes varies in relation to that length.

The main benefit of this approach is that the product is steamed in a "cold", unheated chamber in the oven's feed. Thereby, it attains much better adhesion of the steam to the product providing more efficient use of steam. Steaming is an important process during the production of pure black rye bread or of rye-wheat bread, and it is recommended also for a number of other products depending on traditional, national and local recipes and customs of consumers.

The basic length of the steam zone installed in the oven's feed area is 650mm, and it contains three double-jacketed stainless steel steam pipes with 100% separation of condensate.

The stake on cutting costs

Configuration of PPP tunnel oven always depends on customer's needs, product, output, baking recipe, fuel, temperature diagram (baking curve) and also on consecutive technology.

Really great baking results can be reached with J4's additional options, such as exhaust gas heat exchangers, STIR, Duotherm, granite belt, enhanced steaming zone, hot air curtains, Siemens Simatic S7 or custom computer control system, steam generator and others.

The dough mixing, forming and proofing line can be added to the tunnel oven, so savings of additional several workers per line can be reached in comparison with batch ovens. The constantly high, uniform quality of baked products is the standard, as well as decreased need for maintenance and repairs, low gas or oil consumption and great output and efficiency.

This page is intended to serve as the gateway to industry specialized website that is dedicated to tunnel ovens, complete baking lines and other equipment for modern bakeries and industrial baking plants. We encourage you to enjoy detailed information that is located inside this website. Also, we encourage you to provide us with your contact and your questions or request for quote.

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